Black MaxMANUALINCLUDESSECTIONS1,3, &4Link Lite 305Black MaxUser RequirementsInstallation InformationOperating InstructionsLINK ELECTRIC & SAF
Link Lite Black Max Section 3 - Installation3-5When no stopping performance monitor isused on a machine (you must use one whenrequired by OSHA or ANSI
Link Lite Black Max Section 3 - Installation3-63. The mounting location or method mustleave access for work pieces, tool changes,and other operationa
Link Lite Black Max Section 3 - Installation3-78. The Black Max transmitter and receivereach have four mounting holes, two in eachend mounting flange
Link Lite Black Max Section 3 - Installation3-8Figure 3.7. Shows remote segment unitsmounted on a straight side press withcolumns extended beyond the
Link Lite Black Max Section 3 - Installation3-9Also, the mounting arrangement is some-what different for the remote segement unitsas shown in Figures
Link Lite Black Max Section 3 - Installation3-10Figure 3.12 Illustrates a four sided perime-ter guarding application.Figure 3.12: Top view of four si
Link Lite Black Max Section 3 - Installation3-11Figure 3.13: Location of transmitter power connector.
Link Lite Black Max Section 3 - Installation3-12Unplug the terminal/connector from itssocket and turn the three wire clampscrews counterclockwise so t
Link Lite Black Max Section 3 - Installation3-13Figure 3.14: Power and relay connections for Black Max receiver.
Link Lite Black Max Section 3 - Installation3-14paths in special interfaces between theBlack Max and the machine controlsdesigned by Link Systems.Link
Link Lite Black Max Section 1 - User Requirements1-11. IMPORTANT REQUIREMENTSAND RESPONSIBILITIES THATTHE USER/EMPLOYER MUSTMEET WHEN USING LINK LITEB
Link Lite Black Max Section 3 - Installation3-15Figure 3.15: Location of relay check con-figuration jumpers.
Link Lite Black Max Section 3 - Installation3-16shown in Figure 3.15 will configure therelay cycle circuit for 115VAC inputvoltage between terminals 1
Link Lite Black Max Section 3 - Installation3-17Figure 3.16: Use of remote segment at bottom of main transmitter.
Link Lite Black Max Section 3 - Installation3-18Figure 3.17: Remote segment unit used at top of main transmitter.
Link Lite Black Max Section 3 - Installation3-19Figure 3.18: Use of two remote segment units with main transmitter.
Link Lite Black Max Section 3 - Installation3-20Figure 3.19: Location of the transmitter power level switch and power level table.
Link Lite Black Max Section 3 - Installation3-21NOTE! The receiver unit of the BlackMax light curtain is designed to supply astop signal when far too
Link Lite Black Max Section 3 - Installation3-22sent by the Black Max receiver unit to themachine control.Figure 3.22a: Transmitter and receiver outof
Link Lite Black Max Section 3 - Installation3-23brackets (or surface) to which the transmit-ter and receiver are to be mounted are inreasonable alignm
Link Lite Black Max Section 3 - Installation3-24Perform the following checkout steps:1. Turn on power to the Link Lite BlackMax units by turning the
Link Lite Black Max Section 1 - User Requirements1-25.Machine controls must be designed for"Control Reliability", i.e., so that a singlefail
Link Lite Black Max Section 3 - Installation3-259. Take the test bar or strip used in steps 4through 6 and insert it into the sensing fieldbetween th
Link Lite Black Max Section 3 - Installation3-26have a body part in the hazardous areawithout being detected. If remote segmentBlack Max units are no
Link Lite Black Max Section 3 - Installation3-27Figure 3.23: Illustration of barriers installed to prevent someone from reaching overthe top of a Blac
Link Lite Black Max Section 3 - Installation3-28Figure 3.24: A Black Max with supplemental barrier to prevent standingbetween light curtain and hazard
Link Lite Black Max Section 4 - Operating Instructions4-14 OPERATING INSTRUCTIONS,REQUIREMENTS, AND PRECAU-TIONSIMPORTANT! All setup personnel,ope
Link Lite Black Max Section 4 - Operating Instructions4-22. The main Black Max sensing field mustbe located far enough away from thehazardous area th
Link Lite Black Max Section 4 - Operating Instructions4-3required to prevent someone from reachingthe hazardous area from any normalposition associate
Link Lite Black Max Section 4 - Operating Instructions4-4When muting is used, it must be checkedfor proper adjustment each time mainte-nance is perfor
Link Lite Black Max Section 4 - Operating Instructions4-5NOTE! The Black Max always gives astop signal unless the blanking modeselector switch is in
Link Lite Black Max Section 4 - Operating Instructions4-6NOTE! When FIXED BLANKING isused, removal of the object(s) that blocksthe transmitter light
Link Lite Black Max Section 1 - User Requirements1-32.The specific duties and actions to beperformed by setup and operator personnelfor each job relat
Link Lite Black Max Section 4 - Operating Instructions4-74.2.4 Requirements for Safe Use ofBlankingSince blanking leaves "windows" in the
Link Lite Black Max Section 4 - Operating Instructions4-84.3 Safety System SetupEach time a machine or production systemis set up with new tooling
Link Lite Black Max Section 4 - Operating Instructions4-9step 2. If they are on, have an authorizedperson use the RUN/PROGRAM/SELECTswitch to turn th
Link Lite Black Max Section 4 - Operating Instructions4-10scribed in section 3.8 of this manual mustbe performed before placing the machineback into p
Link Lite Black Max Section 1 - User Requirements1-4Where a production system uses auxiliaryequipment for scrap chopping, materialfeeding, part remova
Link Lite Black Max Section 3 - Installation3-13 INSTALLATION3.1 General RequirementsBoth OSHA and ANSI standards make itthe user/employer's re
Link Lite Black Max Section 3 - Installation3-2selected by the user/employer to install thebarriers must:1.Determine where barriers arenecessary and t
Link Lite Black Max Section 3 - Installation3-3Ts = the stop time (in seconds) of themachine measured from the controloutput stop signal to the actuat
Link Lite Black Max Section 3 - Installation3-4following formula. Use this formula onlyfor M.O.S. less than 2.75 inches.Dpf = 3.4 (M.O.S. - .276)Figu
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