Link-systems System 2500 PLS Bedienungsanleitung

System 2500Programmable Limit Switch /Die Protection UnitOperator ManualWARNING!!THIS UNIT IS NOT INTENDED FOR APPLICATIONS REQUIRINGCONTROL RELIABILI

System 2500 Operating & Installation Manual - Revision 072-22.1.1.2 HELP Key The operator may request a Help screen from the System 2500 PLS by

System 2500 Operating & Installation Manual - Revision 07 2-3The Mode Selector is a three position keyswitch. The key may only be removed in the

System 2500 Operating & Installation Manual - Revision 072-4can be accessed by selecting this function. The total stroke count of the machineas s

System 2500 Operating & Installation Manual - Revision 07 2-5the output relays on the System 2500. These choices are as follows:C SETPOINTS - Thi

System 2500 Operating & Installation Manual - Revision 072-6Setpoints can only be added when the mode keyswitch is in the PROG (Program) position.

System 2500 Operating & Installation Manual - Revision 07 2-7channels.2.4.1.3 Editing Setpoints To edit an on or off setpoint, the operator must

System 2500 Operating & Installation Manual - Revision 072-8necessary for proper actuation of the output at maximum speed and at minimum speed (se

System 2500 Operating & Installation Manual - Revision 07 2-9If the VIEW STATUS item is selected from the Outputs Menu, the OUTPUT STATUS screenwi

System 2500 Operating & Installation Manual - Revision 072-102.4.3.1 Counted Outputs, VIEW SETUPWhen VIEW SETUP is selected from the Counted Out

System 2500 Operating & Installation Manual - Revision 07 2-112.4.3.3 CHANNELSIf the operator wishes to tie a PLS output to the special counter,

System 2500 Operating & Installation Manual - Revision 07 iTABLE OF CONTENTSSection 1 OVERVIEW OF THE SYSTEM 25001.1 Features ...

System 2500 Operating & Installation Manual - Revision 072-12Figure 2Desired Location of Count Anglechange the ACTIVE COUNT, use the arrow keys to

System 2500 Operating & Installation Manual - Revision 07 2-132.5 CONFIGURE The Configure routines will allow the operator to program into the S

System 2500 Operating & Installation Manual - Revision 072-14 The motion detector is used as a check by the System 2500 PLS to insure that the res

System 2500 Operating & Installation Manual - Revision 07 2-15machine will come to a stop at the top. This is called the 'stopping angle&apo

System 2500 Operating & Installation Manual - Revision 072-162.5.4 TOPSTOP SPEED ADVANCE For variable speed machines the operator may program th

System 2500 Operating & Installation Manual - Revision 07 2-17while the cursor is on the top line. Using the arrow keys the operator can 'sc

System 2500 Operating & Installation Manual - Revision 072-18To remove a PLS channel from the list the operator must press the REMOVE key, then mo

System 2500 Operating & Installation Manual - Revision 07 2-19The operator can use the cursor to select a data value, then key in the proper value

System 2500 Operating & Installation Manual - Revision 072-20Part) and Die Protection is active (not bypassed) then the count will incrementwhenev

System 2500 Operating & Installation Manual - Revision 07 2-21quality count limit are performed by the operator in the same way as for the part co

System 2500 Operating & Installation Manual - Revision 07ii2.5.5 RESTRICTED CHANNELS ... 2-162.5.6 OFFSET ...

System 2500 Operating & Installation Manual - Revision 072-22Figure 3Storing a Setupbackup memory to be the current setup, the setup name will imm

System 2500 Operating & Installation Manual - Revision 07 2-23the current setup is edited. Note that the current setup is not changed after the s

System 2500 Operating & Installation Manual - Revision 072-24After the name has been keyed in, the operator must press the ENTER key. The System

System 2500 Operating & Installation Manual - Revision 07 2-25Figure 4Recalling a SetupWhen the operator chooses RECALL from the Store/Recall Menu

System 2500 Operating & Installation Manual - Revision 072-26After the name has been keyed in, the operator must press the ENTER key. The System

System 2500 Operating & Installation Manual - Revision 07 2-27If a stored setup is no longer needed it may be removed from the System 2500 PLS bac

System 2500 Operating & Installation Manual - Revision 072-28Selection of this menu item will allow the operator to program the die protection inp

System 2500 Operating & Installation Manual - Revision 07 2-29 DIE-PROT: ON | Press YES to turn offLOCK INPUT: UNUSED | USE LOCK INPUTFi

System 2500 Operating & Installation Manual - Revision 072-30Figure 6Die Protection Lock - Switch WiringBYPASS’ indicator on the OIT will flash to

System 2500 Operating & Installation Manual - Revision 07 2-31 DIE-PROT: ON | DIE-PROT LOCKED ONLOCK INPUT: HI | DEACTIVATE LOCKFigu

System 2500 Operating & Installation Manual - Revision 07 iii2.9.7 2 PART ... 2-452.10 STOPS/FAU

System 2500 Operating & Installation Manual - Revision 072-32an event is expected to occur on a die protection input. The timing channels are int

System 2500 Operating & Installation Manual - Revision 07 2-332.8.3.2 VIEW STATUS (for Timing Channels)The VIEW STATUS option of the Timing Menu

System 2500 Operating & Installation Manual - Revision 072-34external control logic. These connections to the System 2500 should be wired accordi

System 2500 Operating & Installation Manual - Revision 07 2-35the 'ON' position.3. There can be no E-Stop condition present, and the Top

System 2500 Operating & Installation Manual - Revision 072-362.8.4.3 Auto SS Status Screen and MenuWhen AUTO SS is chosen from the Die-Prot Menu

System 2500 Operating & Installation Manual - Revision 07 2-372.8.4.4 AUTO SS ON/OFFWhen this choice is made, the information which was present

System 2500 Operating & Installation Manual - Revision 072-38To change the time, simply type in the new desired delay and press the ENTER key. Th

System 2500 Operating & Installation Manual - Revision 07 2-39Figure 8Probes used with Static,Normally Open inputsCAUTION! THIS IS AN AUTOMATICAL

System 2500 Operating & Installation Manual - Revision 072-40Figure 9Probes used with Static,Normally Closed inputsAn example of the use of a norm

System 2500 Operating & Installation Manual - Revision 07 2-41Figure 10A cyclic input used to monitorshut height changesFigure 11Cyclic mode timin

System 2500 Operating & Installation Manual - Revision 07 1-1Section 1 OVERVIEW OF THE SYSTEM 25001.1 FeaturesThe System 2500 has 8 or 16 channe

System 2500 Operating & Installation Manual - Revision 072-42the operator enter one of these output channel numbers to be used as the fault output

System 2500 Operating & Installation Manual - Revision 07 2-43Figure 12A Track input is used tomonitor an air cylinderFigure 13Transfer mode timin

System 2500 Operating & Installation Manual - Revision 072-44Figure 14Sensors used with In Position inputsWhen programming an input for transfer m

System 2500 Operating & Installation Manual - Revision 07 2-45Figure 15In Position mode timingFigure 16Single part mode timingdie closes. An illus

System 2500 Operating & Installation Manual - Revision 072-46Figure 17Probes used with Part Detector inputs.

System 2500 Operating & Installation Manual - Revision 07 2-47Figure 18Two part timingthe die protection input erroneously.If a Die Protection inp

System 2500 Operating & Installation Manual - Revision 072-48Figure 193040 Infrared Parts Detector Light Screenwindow, as might be the case for a

System 2500 Operating & Installation Manual - Revision 07 3-1Section 3 OUTPUTS The PLS-2500 system is available with a minimum of 8 outputs and

System 2500 Operating & Installation Manual - Revision 073-2restriction on which terminal is connected to the power source and which is connected

System 2500 Operating & Installation Manual - Revision 07 4-1Figure 20Proper OIT Mounting Anglefor ViewingSection 4 INSTALLATION4.1 Component

System 2500 Operating & Installation Manual - Revision 071-2A stroke counter and presettable batch counter, parts counter, and quality check count

System 2500 Operating & Installation Manual - Revision 074-2Figure 21Operator Interface TerminalMounting Dimensionsspeed shafts other then the cra

System 2500 Operating & Installation Manual - Revision 07 4-3Figure 22Logic Unit Mounting Dimensionsof the legend, the resolver is at zero. The S

System 2500 Operating & Installation Manual - Revision 074-4Figure 23Resolver Mounting Dimensions 4.2 Wiring After the three major components of

System 2500 Operating & Installation Manual - Revision 07 4-5Figure 24Operator Interface Terminal Wiringisolated. 2. Before connecting the resolve

System 2500 Operating & Installation Manual - Revision 074-6Figure 25Resolver Wiring4. Wire the System 2500 PLS E-Stop contacts to the emergency s

System 2500 Operating & Installation Manual - Revision 07 4-7Figure 26Wiring of RUN Inputopen. The E-Stop contact connections are located on the

System 2500 Operating & Installation Manual - Revision 074-8For each relay output card present (1 card standard, a second card optional for atotal

System 2500 Operating & Installation Manual - Revision 07 4-9Figure 27Wiring of LINK 3040 Infrared Parts Detector5. Run the machine in the proper

System 2500 Operating & Installation Manual - Revision 074-108. Program all PLS outputs that are to be used.9. Set the PLS Output Speed Advance pa

System 2500 Operating & Installation Manual - Revision 07 5-1Section 5 ERROR CODES5.1 Error Listing The following is a listing of error codes

System 2500 Operating & Installation Manual - Revision 07 1-3Figure 1System 2500 Components1.3 SpecificationsInput RatingsPrimary Input Power Re

System 2500 Operating & Installation Manual - Revision 075-23) Verify that 6 pin plug-in terminal strip is securely installed into header(recepta

System 2500 Operating & Installation Manual - Revision 07 5-33) Verify that resolver cable is properly wired to 6-pin plug-in terminal strip forL

System 2500 Operating & Installation Manual - Revision 075-4found to be corrupt. Before this error can be cleared, certain information in theConf

System 2500 Operating & Installation Manual - Revision 07 5-5operator has entered a THRESHOLD value which is greater than the value enteredfor the

System 2500 Operating & Installation Manual - Revision 075-62) Verify that resolver cable is properly wired to 6-pin plug-in terminal strip forLo

System 2500 Operating & Installation Manual - Revision 07 5-7present go to step 2.2) Go to the DP Inputs menu and choose EDIT INPUT MODE (see Sec

System 2500 Operating & Installation Manual - Revision 075-8Time in the AUTO SS menu). If at the end of this time there are one or more dieprotec

System 2500 Operating & Installation Manual - Revision 07 5-9internal ON/OFF software switch MUST first be turned ON. If the AUTO SSENABLE input

System 2500 Operating & Installation Manual - Revision 075-10timing channels that are used so that die protection can be performed.2) Recall a se

ACCESS CODE FOR EDITING PROTECTED INFORMATION1 9 8 4

System 2500 Operating & Installation Manual - Revision 071-4Switching Output RatingsElectromechanical Relay Outputs: 5.0 Amperes @ 120VAC or 24VDC

System 2500 Operating & Installation Manual - Revision 07 2-1Section 2 OPERATION2.1 Using the Operator Interface TerminalThe OIT is the means by